The Hidden Challenges of Fabricating Plastic & Acrylic Channel Letters

While aluminum is a common material for channel letters, many manufacturers also fabricate plastic and acrylic letters, either by cutting sheet materials or injection molding. You know the time and energy it takes to crimp, bolt, or rivet metal letters. Imagine the added challenges when working with materials like plastic or acrylic.

A significant problem arises when attempting to drill holes for assembly:

  • Chipping at the Edges: Using the wrong type of drill bit, or applying improper technique, can easily cause the tool to grab the material. This leads to unsightly chipping at the edge of the drilled hole.
  • Propagating Cracks: These small chips aren’t just cosmetic; they can propagate into larger, damaging cracks, compromising the integrity and longevity of the entire letter.
  • Wasted Time & Material: Such damage means costly rework, wasted materials, and a significant drain on your production efficiency.

The Ideal Sign Stitcher: Damage-Free Fastening for All Channel Letter Materials

There is a precise and efficient solution to these plastic and acrylic fabrication challenges. The Ideal Sign Stitcher Machine is not only renowned for its ability to easily and quickly staple the back of aluminum channel letters to the front part in mere minutes, but it performs just as flawlessly on plastic and acrylic letters!

Here’s how the Ideal Sign Stitcher transforms your channel letter production:

  • Damage-Free Fastening: Eliminate the worry of chipping or cracking. Our machine creates a clean, secure staple without the need for drilling that can compromise the material.
  • Exceptional Speed: What once took considerable time and effort can now be accomplished in just 1-2 quick minutes per letter.
  • Consistent Quality: Achieve a professional, secure bond every time, ensuring your finished channel letters are durable and visually impeccable.
  • Material Versatility: Expand your production capabilities by seamlessly working with both aluminum and plastic/acrylic materials using a single, reliable machine.

With the Ideal Sign Stitcher machine, you can achieve fully attached plastic and acrylic letters with no cracks or chips in sight, significantly streamlining your fabrication process and enhancing product quality.

Ready to Optimize Your Channel Letter Fabrication?

Discover how the Ideal Sign Stitcher can simplify and perfect your production of both aluminum and plastic/acrylic channel letters.